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class="page-proshow clearfix"><p class="current"> 當(dāng)前位置:<a href="http://m.cdcfah.com/">首頁?<a href="http://m.cdcfah.com/cp/">產(chǎn)品供應(yīng)</a>?<a href="http://m.cdcfah.com/cp/first-_jxjxysb/">機(jī)械及行業(yè)設(shè)備</a>?<a href="http://m.cdcfah.com/cp/second-jxjxysb_zzjrclsbfg/">鑄造及熱處理設(shè)備</a>?<a href="http://m.cdcfah.com/cp/third-zzjrclsbfg_zzsbev/">鑄造設(shè)備</a>?南京優(yōu)良V法鑄造介紹服務(wù)至上江陰華天科技供應(yīng)</p><div id="laxugxj" class="leftbox clearfix"><h1>南京優(yōu)良V法鑄造介紹服務(wù)至上江陰華天科技供應(yīng)</h1><div id="dskmeqc" class="proBig"><div id="pjlifmo" class="bigimg"><div><p class="pic"><img src="https://tyunfile.71360.com/UploadFile/Jyhuatian/637293890362187500/7879725.png" class="vcenter" onerror="javascript:this.src='/static/new_net_01/images/nopic.jpg';"></p></div></div><div id="n8x3wt3" class="smallimg"><div><p class="pic"><img src="https://tyunfile.71360.com/UploadFile/Jyhuatian/637293890362187500/7879725.png" class="vcenter" onerror="javascript:this.src='/static/new_net_01/images/nopic.jpg';"></p></div></div></div><div id="3zb8h2d" class="content"><p><span>需求數(shù)量：</span>0</p><p><span>價(jià)格要求：</span>面議</p><p><span>所在地：</span>江蘇省</p><p><span>包裝要求：</span><span style="color: #f30;"></span></p><p><span>產(chǎn)品關(guān)鍵詞：</span>南京優(yōu)良V法鑄造介紹,V法鑄造</p><p><span>***更新：</span>2020-11-26 08:12:10</p><p><span id="click" >瀏覽次數(shù)：0次</span></p><a rel="nofollow" class="button">聯(lián)系我們</a></div></div><div id="8nu8bvu" class="rightbox"><h3>公司基本資料信息</h3><p style="border:0;"><a rel="nofollow">江陰華天科技開發(fā)有限公司</a></p><p><span>聯(lián)系人：</span>謝經(jīng)理</p><p><span>郵箱: </span>273371292@qq.com</p><p><span>電話: </span>13961688156</p><p><span>傳真: </span>0510_</p><p><span>網(wǎng)址: </span>http://www.jy-dannier.com</p><p><span>手機(jī): </span>0510-86273026</p><p><span>地址: </span>月城鎮(zhèn)月翔路17號</p><p>[當(dāng)前離線] <a rel="nofollow"> [加為商友] </a><a rel="nofollow"> [發(fā)送信件] </a></p></div></div><div id="y8dsz8w" class="page-proshow02"><p class="title">詳細(xì)說明</p><div id="jt73gce" class="box"><p><p> 重視系統(tǒng)化工程的設(shè)計(jì) </p> <p> 耐磨鑄造車間的建設(shè)是一個系統(tǒng)工程，除了生產(chǎn)設(shè)備本身外，車間布局物流設(shè)計(jì)，原輔材料的配套，熱處理系統(tǒng)的配套，機(jī)加工設(shè)備的配套等都要作為系統(tǒng)的一部分考慮。 </p> <p> 以砂箱的周轉(zhuǎn)為例，耐磨鑄件由于保溫冷卻時間長，在一定程度上限制了砂箱的流轉(zhuǎn)速度，企業(yè)訂購大量砂箱不***增加了企業(yè)成本，而且造成管理使用上的困難?？赏ㄟ^采用建設(shè)冷卻立體庫，設(shè)計(jì)冷卻托盤的方式加快砂箱流轉(zhuǎn)，同時節(jié)約生產(chǎn)場地。標(biāo)準(zhǔn)化托盤的設(shè)計(jì)和制作，滿足叉車運(yùn)輸條件，并不額外增加過多的勞動力，實(shí)現(xiàn)了工藝生產(chǎn)的要求，降低了設(shè)備投資成本，南京優(yōu)良V法鑄造介紹，南京優(yōu)良V法鑄造介紹，同時提高的系統(tǒng)運(yùn)行效率，南京優(yōu)良V法鑄造介紹。為了穩(wěn)定系統(tǒng)壓力，避免澆注時出現(xiàn)塌箱，應(yīng)加大穩(wěn)壓罐容積。南京優(yōu)良V法鑄造介紹</p><div style="width:100%;text-align: center;"><img style="max-width: 640px; max-height: 320px;" alt="南京優(yōu)良V法鑄造介紹,V法鑄造" src="https://tyunfile.71360.com/UploadFile/Jyhuatian/637293890362187500/7879725.png"></div><p> V法鑄造工藝裝備對鑄件質(zhì)量的影響 </p> <p> V法鑄造引入我國至今已有30多年的發(fā)展，而V法鑄造裝備則經(jīng)歷了從無到有以及由對外引進(jìn)仿制，到自主研發(fā)設(shè)計(jì)的過程。V法鑄造裝備質(zhì)量水平的提升，也進(jìn)一步保障并促進(jìn)了V法鑄造工藝的拓展。據(jù)不完全統(tǒng)計(jì)，目前國內(nèi)約有400多條形式各異的V法鑄造生產(chǎn)線在運(yùn)行，既有極其簡易甚至不配套砂處理的單機(jī)造型設(shè)備，也有比較常見且配置相對***的半自動鑄造生產(chǎn)線，更有機(jī)械化，自動化程度較高，投資規(guī)模龐大的現(xiàn)代化V法鑄造車間。但是根據(jù)大量的調(diào)研與實(shí)踐，發(fā)現(xiàn)部分設(shè)備和工裝難以滿足鑄件產(chǎn)品的生產(chǎn)工藝要求，致使生產(chǎn)受阻或產(chǎn)品質(zhì)量難以保證。尤其是造型過程中覆膜成形，加砂震實(shí)，抽真空起模工序，相應(yīng)設(shè)備工裝的特點(diǎn)明顯影響著鑄型和鑄件質(zhì)量。無錫優(yōu)良V法鑄造流程當(dāng)負(fù)壓度小于0.038MPa時，鑄型易發(fā)生脹箱、變形及塌砂。</p><div style="width:100%;text-align: center;"><img style="max-width: 640px; max-height: 320px;" alt="南京優(yōu)良V法鑄造介紹,V法鑄造" src="https://tyunfile.71360.com/UploadFile/Jyhuatian/637293889636621094/6553892.png"></div><p> 對于澆注系統(tǒng)的設(shè)計(jì)，不少文獻(xiàn)和資料均有詳盡解說，在此不再贅述，*就注意事項(xiàng)簡要說明。 </p> <p> 澆注系統(tǒng)盡量采用半開半閉方案，這種扼流型澆注系統(tǒng)可以有效避免高紊流狀態(tài)發(fā)生，可以降低金屬液在充型腔過程中的流動速度和對型壁、坭芯的沖擊，減少鑄造缺點(diǎn)。 </p> <p> 盡量采用陶瓷材料成型澆注系統(tǒng)，避免鋼水長時間沖刷澆道而造成由于夾砂、夾涂料產(chǎn)生的鑄造缺點(diǎn)。 </p> <p> 盡可能采用中間澆注方式，這樣可以減少因底注造成對上型壁長時間烘烤造成塌型、上型凹陷、薄膜和涂料產(chǎn)生的氣孔等，亦可減弱頂注產(chǎn)生對下型壁和坭芯的沖擊、紊流和裹氣等缺點(diǎn)。 </p> <p> 合理布置冒口，尤其是明冒口布置，一般應(yīng)布置在澆口附近和遠(yuǎn)離澆口的鑄件末端，便于透氣和排氣，易于鑄件成型和減少氣孔。 </p><p> <p> 砂處理設(shè)備 </p> <p> V法鑄造生產(chǎn)線的砂處理系統(tǒng)主要解決四個問題：一是去除舊砂中存在的鐵屑、鐵渣等雜物；二是去除舊砂斗中薄膜及砂芯的殘?jiān)?；三是落砂后的熱砂降溫至所需的溫度范圍；四是整個砂處理系統(tǒng)的除塵和吸塵保證舊砂的再生質(zhì)量和環(huán)保的要求。一般V法所用砂含泥量低于0.3～0.5%之內(nèi)。 </p> <p> 去除舊砂中的鐵性雜物一般采用貫通式或懸掛式永磁分選機(jī)。去除舊砂中的薄膜及砂芯等殘?jiān)?，一般選用慣性直線振動篩和復(fù)合式篩分機(jī)。熱砂冷卻一般選用固定式流化床砂溫調(diào)節(jié)裝置或冷卻滾筒。除塵系統(tǒng)一般采用集中除塵，將落砂、篩分、冷卻、機(jī)運(yùn)等揚(yáng)塵點(diǎn)集中處理，選用旋風(fēng)除塵器與袋式除塵組合式，均能達(dá)到良好的除塵效果。 </p> </p> <p> <br /> 一般灰鑄鐵推薦選用底注半封閉式澆注系統(tǒng)，其澆道截面積比例為F直∶F橫∶F內(nèi)＝1∶(1.2～1.5)∶(0.8～1)；</p><div style="width:100%;text-align: center;"><img style="max-width: 640px; max-height: 320px;" alt="南京優(yōu)良V法鑄造介紹,V法鑄造" src="https://tyunfile.71360.com/UploadFile/Jyhuatian/637293889664833985/7864344.png"></div><p> 多品種、中小批量生產(chǎn)工藝的設(shè)計(jì) </p> <p> 對于中小型鑄造企業(yè)，多為小批量多品種生產(chǎn)。為此，該類型鑄造企業(yè)的V法鑄造生產(chǎn)線應(yīng)符合小批量多品種生產(chǎn)的需要，同時滿足某一產(chǎn)品中批生產(chǎn)的需要。有些中小企業(yè)的V法鑄造生產(chǎn)線采用上下模共線、多套模具順序移動的設(shè)計(jì)，致使企業(yè)模具投入較大，因多套模具順序移動單箱造型周期過長，生產(chǎn)效率低下。 </p> <p> 在V法鑄造生產(chǎn)線符合小批量多品種生產(chǎn)的要求外，相應(yīng)的工藝設(shè)計(jì)也應(yīng)符合這一要求。工藝設(shè)計(jì)人員應(yīng)在生產(chǎn)線比較大鑄型輪廓的前提下進(jìn)行工藝設(shè)計(jì)。可以按照多件共型進(jìn)行工藝布局設(shè)計(jì);可以根據(jù)產(chǎn)品外型、結(jié)構(gòu)和規(guī)格大小進(jìn)行分類，采用共用底板框和小底板組合的形式進(jìn)行多品種共型的工藝設(shè)計(jì)。通過多件共型達(dá)到提高生產(chǎn)效率之目的，通過共用底板框和小底板組合的形式實(shí)現(xiàn)多品種同時生產(chǎn)或輪番生產(chǎn)的目的，從而實(shí)現(xiàn)多品種中小批量生產(chǎn)的需求和效益。 V法鑄造中多采用干式真空泵和水環(huán)真空泵，我國主要采用水環(huán)式真空泵。南京優(yōu)良V法鑄造介紹</p><p style="text-indent:25px">正確選用塑料薄膜，型砂，真空泵﹑負(fù)壓度、振動時間和結(jié)構(gòu)合理的砂箱是獲得質(zhì)量V法鑄件的基礎(chǔ)；南京優(yōu)良V法鑄造介紹</p><p> <p> 生產(chǎn)線的工藝流程 </p> <p> 經(jīng)造型機(jī)造好的鑄型用氣吊將下箱放在合型平臺上進(jìn)行修型和下芯，而后將造好的上箱用氣吊合型并放置在澆注平臺上，澆注后的砂箱經(jīng)氣動推桿推至落砂機(jī)上脫砂，人工去除塑料薄膜，落砂后的空砂箱經(jīng)氣缸推送到機(jī)運(yùn)輥道上返回至造型機(jī)旁。鑄件落至桶內(nèi)。舊砂經(jīng)振動輸送機(jī)、斗提機(jī)、振動篩、水冷流化床等砂處理設(shè)備進(jìn)入料斗貯存，當(dāng)造型需用砂時，舊砂經(jīng)斗提機(jī)、螺旋輸送機(jī)送入造型機(jī)砂斗里，全線各揚(yáng)塵點(diǎn)均有吸塵管道集中除塵。主機(jī)為四工位造型機(jī)，完成覆膜、噴刷涂料及放砂箱、加砂緊實(shí)和蓋膜，頂箱起模四個工位，該機(jī)由氣缸驅(qū)動旋轉(zhuǎn)，并有可靠的定位機(jī)構(gòu)，自動覆膜機(jī)包括自動切膜、覆膜框水平移動機(jī)構(gòu)，電加熱薄膜、氣動頂型覆膜，抽真空閥及覆膜框復(fù)位等功能。四工位造型機(jī)上設(shè)有回轉(zhuǎn)式真空分配閥，跟各工位的要求自動提供或切斷真空。整機(jī)動作由PLC程序控制。八工位澆注轉(zhuǎn)臺及環(huán)形真空裝置。在小車上裝有8個砂箱托板組成澆注轉(zhuǎn)臺，驅(qū)動機(jī)構(gòu)使轉(zhuǎn)臺回轉(zhuǎn)并可任意位置停機(jī)。動作程序是將合型后的砂箱用氣吊放置澆注轉(zhuǎn)臺的托板上，待托板放滿砂箱后便可澆注，轉(zhuǎn)臺每轉(zhuǎn)一個工位砂箱必須正對著落砂機(jī)，以便氣缸推動砂箱至落砂機(jī)的框架上脫砂、落砂前必須撤出負(fù)壓。 </p> </p> <p> <br /> 南京優(yōu)良V法鑄造介紹</p><p style="text-indent:25px">江陰華天科技開發(fā)有限公司致力于機(jī)械及行業(yè)設(shè)備，以科技創(chuàng)新實(shí)現(xiàn)***管理的追求。江陰華天科技作為環(huán)保設(shè)備、氣力輸送設(shè)備、V法鑄造機(jī)械設(shè)備、消失模設(shè)備、樹脂砂設(shè)備、其他通用機(jī)械設(shè)備的技術(shù)開發(fā)、設(shè)計(jì)、制造、加工、銷售、安裝、調(diào)試、維修。產(chǎn)品與服務(wù)用于鋼鐵、有色、煤化工、石油化工、鐵路、食品、火電、鑄造等行業(yè)。的企業(yè)之一，為客戶提供良好的氣力輸送，V法鑄造，輸送機(jī)械，環(huán)保設(shè)備。江陰華天科技繼續(xù)堅(jiān)定不移地走高質(zhì)量發(fā)展道路，既要實(shí)現(xiàn)基本面穩(wěn)定增長，又要聚焦關(guān)鍵領(lǐng)域，實(shí)現(xiàn)轉(zhuǎn)型再突破。江陰華天科技創(chuàng)始人謝田，始終關(guān)注客戶，創(chuàng)新科技，竭誠為客戶提供良好的服務(wù)。</p></p><br /><p>文章來源地址: http://m.cdcfah.com/cp/2151757.html</p></div></div></div></div></div><div id="dsc7n7v" class="page-right twoColRt"><div id="2xjgnkb" class="box01 margin10 clearfix"><h3><a href="http://m.cdcfah.com/cp/">猜你喜歡</a></h3><div id="pzbt3mc" class="recomPic likePro"><a href="http://m.cdcfah.com/cp/814588.html"><div><img src="http://tyunfile.71360.com/UpLoadFile/2019/11/1/14/637082168864691056_lgpj_5374157.jpg" alt="福建ZF配件哪家強(qiáng) 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